One suggestion (that I looked at several months ago ) was to make sure the “link budget and at completion for not started activities” was checked and it is. I stand by my original assessments that either no updates were made to the schedule for a period of time and P6 added time to the remaining duration or the activities were changed from fixed units to fixed duration for in progress activities.
If this were happening for every project, I would assume it would’ve come up in the last 6 years PBGC has been using P6. Of the project issues that I handle on a regular basis, 99% of the problems come from not building the schedule out correctly at the beginning or changing parameters midway through the project without fully knowing the impact of the changes.
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